Shanghai in April 2010, 13 (Reuters) \/ \/ pr newswire Asia – schuler (http:\/\/www.schulergroup.com\/cn) launched a new generation of servo drive mechanical press.The new blanking and forming press fairly extensive USES.Collection of all the characteristics of the press SDT programmable servo direct drive technology ensures that such a broad range of applications.The new press molds and automation design concept can be equipped with specified for multiple work position progressive die or press.
this kind of new type of press is equipped with high-performance torque motor, neither the flywheel, also does not have the clutch and brake, so a high flexibility.Due to the driving speed can be adjusted freely, movement and stress characteristics of stamping process can change, the slider movement characteristics accurately is suitable for different applications.So can pinpoint the position of the slider, or reduce the stretching process of processing speed for continuous work.This not only improve the quality of the parts, at the same time reduce the die wear and tear.Drive free programming means that the slider curve can be prepared to match the work frequency of the press automation equipment, increase production of important factor.Slider movement of free programming means that the slider can reverse motion (e.g., pendulum shearing stroke), and therefore easy to replace the slide block mechanical adjustment function.Servo press,
(http:\/\/www.schulergroup.com\/major\/cn\/10_Anlagen_Verfahren\/01_Blechumformung\/03_Schneid_und_Umformautomaten\/04_Servoantrieb\/index.html) can also be used as test press completely.At the time of adjusting mold, using the handwheel micro operation operation and accurate positioning of the slider.Slider in any position can do reverse motion.
flexible automatic blanking and forming press driven by superior movement characteristics of the torque motor.This new generation machine also has excellent energy balance: although in the mold and the production of a certain case, the maximum instantaneous power is higher than conventional drive system of mechanical press, but the overall energy consumption than conventional servo press press, conventional press on\/off operation of clutch and brake need to consume additional energy is one of the reasons.Metal forming and stamping parts supplier stamping workshop
ushered in new opportunities: combines the schuler will validate reliable eccentric wheel on the market the most advanced servo direct drive technology SDT, including SDT is known as the efficient and artistic torque motor.This is a kind of can be applied to the new press of blanking and forming operation flexibility and high efficiency to meet the needs of design.Schuler uncoiling line of form a complete set, dismantle crib\/pallet device or three shaft transmission system, schuler developed is suitable for the efficient production of fully automated molding system widely parts.This new stamping and forming kN servo press nominal pressure ranges from 2.500 to 30.000 kN.
schuler group for all kinds of the size of the stamping workshop and a variety of practical applications to provide tailor-made press system solutions.Servo press molding parts can be used in the production of various industries, including auto industry and the automotive electrical appliances, hardware, building and sanitary ware, electrical, furniture and packaging industry.
servo direct drive technology in SDT:
motion curve can separate programming, simple pendulum model can achieve shorter stroke, without complex and not the stroke adjustment of the economy.Driven
– compared to the conventional mechanical press, the production efficiency is improved.Servo press is up to 60% higher than that of conventional mechanical press productivity, mold design, the extent of increase is different also.
– programming for stroke can realize high efficiency production (single pendulum model movement).
– after the whole process of forming technology can integrate such as spot welding or plastic coated in servo press molding process.
– efficient energy management system: accelerate energy actually travel required by regenerative braking is restored and storage.Stored energy will be used for the next again accelerate circulation.This energy management
model actually reduce the associated load peak usage and current.
– because the slider speed and motion curve can separate programming, flexibility will be higher.The use of advanced high performance servo motor and without flywheel directly connected to the eccentric wheel makes programming different motion curve.Using this technique, the slider movement characteristics is optimized to match the mold process parameters and automation devices.For example, servo press can adapt to the working system of machining high strength steel.
– pendulum mode: single pendulum model in stroke can be shortened, the specific stroke can programming without additional mechanical stroke adjustment.Servo motor according to the process or when the mold for the slider into the reciprocating movement of the refund.
– stroke adjustment and optimization: stroke free programming to optimize the molding process.
– better parts quality, longer service life of mould.
– the movement characteristics and progressive die and multi-station die coordination synchronization transmission process.
– the handwheel precision test mode.Slider inching speed is variable, the slider inverse kinematics is also possible.”Speed up” function can quickly open the mold.
– the movement of the slider at any position is reversible.
– modular press design concept and components of the standardization and its installation to ensure the stable operation of the equipment and spare parts replaced rapidly.